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Ply Corrugated Cardboard Production Line

1- Fully automatic 3/5/7 ply corrugated cardboard production line
2- width option from 1400-2500mm
3- Speed option from 100-300m/min

Categories: Corrugated Cardboard Production Line, Machinery

Description

Use and Characteristics:

This production line is available in large amount automatic production, which can produce corrugated paperboard correspond to national standard with high quality, and adopted concentrated control, operarated and repaired easily, safely, reliable, reducing manpower, This production line adopts international energy saveing technology with oil heating, which can saveing 40 percents energy than steam heating, So this can reduce costs effectively. It’s an economical production in big, middle paperboard commpany.

1. Total Length: 40-70m

2. Total Power: 100-200kw

3. Two kind of frame with shaft and frame without shaft, provide the customer with the choice.

4. Corrugated paperboard marching: diameter of corrugated rouer: 280-406mm, electric adjust speed moter used.

5. Double cylinder gum mounting marchine: On the adoption, inside two layers draw the gun, dascend to carry the paper lead the paper roller.

6. Oven: total length 7.8m, combined with 9-18 heating flocks.

7. Setting Part: total length 3.8-5 m, combined weith some pairs of symmetrical shafts.

8. Horizontal,Lengthuays slicing marchine: Common knife or superthin knife selected based on customer’s demand,high automatiealy, handy operating.

※DETAILS FOR 5PLY CORRUGATED LINE

specification	Equipment name	UNIT	QTY	Remark
YV5B	Hydraulic shaftless mill roll stand	a	5	Spindle ¢ 240mm, hyperbolic heavy rocker, expand chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.Guide rail length 6000mm，use of plate welding。Rail length6000mm，trolley used 10mm plate welding。
	Paper trolley	a	10
RG-1-900	Top paper preheat cylinder	a	2	roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°.
RG-1-900	Core paper preheat cylinder	a	2	roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°.
SF-320C	Fingerless type single facer	a	2	Corrugated main roller ￠320mm，material with 48CrMo alloy steel,tungsten carbide dealing,Tile roll modular group lifting transfer.Airbag ballasting structure，import main bearing，PLC automatic control glue，HMI touch screen，Breaks automatic parking relief，steam heating way.
RG-3-900	Triple preheater	a	1	roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°.
GM-20	Double glue machine	a	1	Glue roller diameter 269mm.Each independent frequency motor drive, glue roller diameter 269mm.Each independent frequency motor drive,PLC adjust glue gap and HMI.
TQ	heavy type conveyor bridge	set	1	200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction。
SM-F	Double facer	set	1	Rack 360 mm GB channel，Chrome hot plate 600 mm *16 pieces，The whole structure of the hot plate design.PLC automatic control press plate. Temperature display, frequency motor.
NCBD	NCBD thin blade slitter scorer	a	1	Tungsten alloy steel, five knives eight lines，zero-pressure line type. Schneider servo computer automatically discharge knife, suction outlet width automatically adjusted.
NC-150	NC cutter helical knives	a	1	Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display.
DM-XLM	computer gantry automatic stacking machine	a	1	Servo drive platform lifting, three section of frequency transport，automatic points stack discharge,Imported high-strength belt output, out paper side standard transport aircraft.
ZJZ	Glue station system	set	1	Customers -owned pipeline。Glue configuration is composed by carrier tank、main tank、storage tank、and send plastic pump、back plastic pump。
QU	Gas source system	a	1	Air source、pipeline is prepared by the customers.
ZQ	Steam system	set	1	Steam system components used in all GB valves。Including rotary joint,upper and lower dispenser。traps，pressure table and so on。Customer-owned boilers and pipes.
DQ	Electrical control cabinet system	set	1	Electronic control system:：fingerless single facer、driving part、NC thin blade slitter scorer、double facer、glue machine all adopt frequency motor，delta frequency control system.operation interface easy and convenient，Speed display control cabinet with each unit speed display, the unit call, emergency stop function.The main relays Schneider brand.

※MAIN TECHNICAL PARAMETERS AND REQUIREMENTS IN PRODUCTS LINE

type：WJ150-1800-Ⅱtype five layer corrugated paperboard production line:

1	Effective width		1800mm	2		Design produce speed	150m/min
3	Three layer work speed		100-140m/min	4		Five layer work speed	90-130m/min
5	Seven layer work speed		——————-	6		The highest change single speed	100m/min
7	Longitudinal separation accuracy		±1mm	8		Cross-cutting precision	±1mm
note	Speed the above targets required to achieve：effective width1800mm，Comply with the following standards and ensure the paper’s equipment condition 175 ℃ heating surface temperature.
	Top paper index	100g/㎡–180g/㎡ Ring crush index（N.m/g）≥8 (Water containing8-10%)
	Core paper index	80g/㎡–160g/㎡ Ring crush index（N.m/g）≥5.5 (Water containing8-10%)
	In paper index	90g/㎡–160g/㎡ Ring crush index（N.m/g）≥6 (Water containing8-10%)
9	Flute combination
10	Steam requirement	The maximum pressure 16kg/cm2			Common pressure10-12kg/cm2			use4000kg/Hr
11	Electricity demand	AC380V 50Hz 3PH			Total power≈220KW			Running Power≈150KW
12	Compressed air	The maximum pressure 9kg/cm2			Common pressure4-8kg/cm2			use1m3/min
13	space	≈Lmin70mWmin10mHmin5m(The actual drawing to provider to provide audited prevail)

Customer-owned section

1、 Steam heating system: proposal with 4000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline

2、 Air compressed machine、air pipeline、glue conveying pipe

3、 Power supply、wires connected to the operation panel and line pipe

4、 Water sources、water pipelines、buckets and so on

5、 Water, electricity, gas flush mounting civil foundation

6、 Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material

7、 Oil equipment、lubricating oil、hydraulic oil、lubricating grease

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